Vintage Pilot Double-Knocks

That seems correct to me in every respect, though I would expect pencils that use other, more premium materials to last longer than that. I also was not aware that later iterations of the TK-matic had plastic chucks. The three I have (Al, green, and black) seem to be first gen.

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similar images here.
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Well, clearly for me thereā€™s no performance difference. I donā€™t experience any lead slippage. Maybe I have an early model with brass chuck. Iā€™m not going to disassemble it to find out, as the process can often result in an unusable pencil.

I have one mid-tier mechanical pencil with a plastic chuck that I had to clean due to lead slippage. Iā€™d been using a soft lead which contributed to that. But after the cleaning, it was fine. Iā€™ve never experienced that with brass chuck pencils using soft lead. If anything, what tends to happen is lead dust build-up coats the channel and possibly the chuck, making lead advancement difficult. And then I have to clean it out with metal wire.

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Outside of abuse (including things like lab exposure to corrosive chemical vapors) Iā€™ve yet to ever encounter any complete mechanical failure of plastic chucks in a typical pencil. And regarding slippage, Iā€™ve run into cases, albeit infrequently, where it was variations in the diameter of the lead I was using. A .01mm variation can be enough to cause slippage if the bore is right at the margin. I havenā€™t checked many manufacturers but I do recall that Pentel hi-polymer lead is usually somewhere between .06mm and .08mm larger in diameter than the official size, at least for .5mm and up.

Automatic designs are a lot more complex, of course, and that just seems like the wrong place to me to be trying to economize.

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